Making sure you get the best out of your belt drives is all down to SCIENCE. That’s not us SHOUTING, and it’s not physics or chemistry. It’s:
Select Correctly Install Effectively Never Compromise Efficiency.
So it may be SCIENCE but its certainly not rocket science. Its just a set of three simple rules which will help you ensure your drive selection performs at its optimum. Let's look at them one by one.
1. Select Correctly
Selecting the right belt for the right drive will help you to achieve the performance you need, with the smallest number of belts. Some belts, for example, offer very high power capacity, whereas others offer high length stability. Some are medium efficiency but low power capacity, and some are very highly rated in all three areas: power capacity, efficiency and length stability.
It’s up to you to decide which properties are most important and appropriate for the application you have in mind. But you don’t have to do it all alone. The Fenner On-Line belt Selector will take you through the whole selection process and recommend the right belt for your needs.
2. Install Effectively
Once you’ve selected the right belt, the next step is to install it correctly – otherwise it will make little difference which belt you’ve selected: it simply won’t perform as it should. On the other hand, effective, correct installation will ensure your belt drive lasts longer and works more efficiently throughout its service life.
One of the most common mistakes – made in 70% of installations – is to fit a new belt to a worn pulley. This wastes energy and not only compromises the efficiency but also the lifespan of the new belt.
In fact, the kind of lifespan you can expect from a new belt decreases drastically depending on the pulley it’s fitted to:
- New belt / new pulley – approx.. 25,000 hours’ life
- New belt / worn pulley – approx.. 12,000 hours’ life
- New belt / severely worn pulley – less than 1,000 hours’ life
Often, the pulley won’t be replaced because it’s considered too costly to do so. But if a pulley with worn grooves is replaced at the same time as the new belt is installed, it will quickly pay for itself by restoring optimum drive efficiency, by lengthening the life of the belt, by reducing maintenance requirements and by minimising downtime.
You can easily check whether or not a pulley needs replacing, using a gauge such as the Fenner Pulley Groove Gauge. They’re available from your local ERIKS Service Centre, and every maintenance engineer should have one in his toolbox.
3. Never Compromise Efficiency
Belt drives are too often overlooked, when they should be an integral part of a planned maintenance schedule. If they are, you can expect to:
- Maximise your drive’s performance
- Maximise your drive’s life
- Reduce stress on machine components
- Maximise productivity and uptime
- Achieve the lowest Total Cost of Ownership
You can download a copy of the latest Fenner brochure here or contact your usual ERIKS Service Centre for more information.
Make sure you’ve got the right belt for the job with the Fenner On-Line Belt Selector, and make sure you add belts to your next round of planned maintenance. It may not strictly be science, but if you want to get the most from your belts and your machinery, it’s logical.